precision_manufacturingTurnkey Configured Water Plant Solution
Thermal Biosolids Sludge Drying & Fertilizer Pelletizing Facility (50 tons/day)
Engineered turnkey configured solution designed for Sludge & Biosolids Resource Recovery. Standardizes delivery of high-purity product water while maximizing energy efficiency and operational reliability via pre-fabricated skids.
scheduleLead Time: ~24 Weeks DeliveryverifiedTurnkey Commissioning IncludedhubISO 9001 / ASME Standard
analyticsGuaranteed Operational Outcomes & Performance Limits
Capacity Range20 - 100 tons/day Wet SludgeModular scalability
Delivery Timeline~24 WeeksFactory dispatch
Process IntegrationPre-tested Plug & PlayStandardized skids
Target AssetLarge Municipal WWTPs, Regional Sludge Hubs & Agricultural CooperativesCustomized baseline
view_moduleIncluded Modular Process Skids (5)
Fully skid-mounted and pre-piped in ISO containers01
Wet Sludge Intake Hopper & Feed Screw
Factory integrated skid assembly (Stage 01) with instrumentation & PLC controls
checkFAT Tested in Factory
02
Closed-Loop Air Belt Dryer
Factory integrated skid assembly (Stage 02) with instrumentation & PLC controls
checkFAT Tested in Factory
03
Condensate Odor Scrubber
Factory integrated skid assembly (Stage 03) with instrumentation & PLC controls
checkFAT Tested in Factory
04
Rotary Pelletizing Mill
Factory integrated skid assembly (Stage 04) with instrumentation & PLC controls
checkFAT Tested in Factory
05
Bagging Station
Factory integrated skid assembly (Stage 05) with instrumentation & PLC controls
checkFAT Tested in Factory
constructionIncluded Turnkey Engineering & Commissioning Scope
check_circleSludge Heavy Metal EPA Part 503 Compliance Testing
check_circleExhaust Air Dispersion Modeling
check_circleFertilizer Commercialization Advisory
playlist_add_checkEngineering Design Assumptions
- Customer supplies concrete foundation slab and raw feed water connection.
- Customer supplies 400V / 3-phase / 50-60Hz electrical power boundary point.
- Raw water conditions comply with specified design envelope TDS limits.
warningExplicit Battery Limit Exclusions
- Off-site raw water intake civil structures and long-distance conveyance piping.
- Local environmental permit filing fees (technical dossier supplied by HydroPonds).